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01-10Feb02, 29 hours - The past month has been devoted to finishing up
the door fit, installing the center overhead console, and fabricating
the header tank.

The doors were installed using blocks on the top to press the doors
down even with the top of the fuselage. I trimmed only enough to
fit them, and will final trim just before installing the windows.

I'm also fitting up an overhead console from a GMC van. This
will give me map lights, baggage lights, a cabin flood light, and
storage for glasses & other essentials, all for $60 new on Ebay.
To keep the console from intruding down into line of sight, I removed
some of the top foam. Since this weakened the original box beam, I
laid in several layers of uni for rollover strength, and installed
bridge blocks between the sides in areas where the console did not
protrude upward. This picture is before the blocks went in.
For the fuel tank, I've installed a flop tube using pictures from
Byron Covey. I changed the design slightly, fabricating the
fitting from 1.5" square stock (instead of round) so that I can put
a wrench on it when tightening.

I used glue bocks and squares to fit it all up, and peel plied
everything to get the best, most fuel tight lay-ups I could. The
bottom panel has extra glass to accommodate the flop tube.

I also used Dace Kirk's suggestion to run an internal tube to the
highest point for the vent.

The tube in the aft of the tank heading up at 45 degrees is a custom capacitive
fuel sensor. I built an aluminum block much like those provided by
Glasair for potting in fuel fittings. This block was then fit into
the right edge of the sump. I used the same thread size as the EI
sensor so I can buy off the self if the custom sensor gives me grief.

I also put time in fitting the belly panel and finishing lower seams
while the fuselage is on it's back. Finally, I've also potted in
the fresh air vents using castle nuts in milled fiber, and have
installed the vents in the fuselage.

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